EP-JB-1200 Vacuum Meat Mixer Machine

Full-Coverage Spiral Paddles in a 1,200-Litre Vessel

Paddles are dimensioned to cover the full hopper cross-section including the corners of the elongated 2,100 mm vessel, ensuring every kilogram receives active mixing forces on every revolution. This eliminates dead-zone accumulation that afflicts under-powered paddle systems at this vessel length.

Twin 7.5 kW Motors with Torque Reserve

Each shaft is driven by a dedicated 7.5 kW motor, delivering peak torque at start-up sufficient to overcome the inertia of a fully loaded 960 kg batch — including high-fat or high-connective-tissue blends. The 1.1 kW auxiliary motor serves the vacuum pump independently, keeping vacuum level stable during the power-intensive mixing phases.

Reinforced Dual-Bearing Shafts

Reinforced dual-bearing assemblies on both shafts, with each bearing pair sized to share load symmetrically and independently. Bearing fatigue life at rated load is calculated for a minimum of 20,000 operating hours — approximately five years of three-shift operation.

Multi-Line Supply Architecture

The discharge spout geometry and hopper tilt angle are designed to supply two EP-ZKG-6500 vacuum filling machines simultaneously via a Y-split receiving trolley, effectively doubling filling-line utilisation while maintaining a single centralised mixing point.

SUS304 Steel for High-Frequency Wash-Down

The gauge and grade of stainless steel in the hopper shell, paddle arms and lid framework are specified for elevated cleaning exposure. All welds are continuous, crevice-free and finished smooth on internal food-contact faces to prevent product residue adhesion.

Mandatory 8-Hour Factory Acceptance Test

No EP-JB-1200 leaves the Ever Power facility without completing a full 8-hour acceptance test under representative load and vacuum conditions. Motor temperatures, vibration levels, vacuum decay rate and discharge alignment are all measured and recorded. The test report is provided with the machine.

1 — Load

Forklift or conveyor charges hopper to rated capacity.
4–6 min

2 — Evacuate

Vacuum pump reduces chamber to −0.08 MPa.
3–4 min

3 — Pre-mix

84 r/min — twin 7.5 kW motors sustain speed under 960 kg inertia load.
6–10 min

4 — Homogenise

42 r/min — axial return current covers full 2,100 mm vessel length.
15–22 min

5 — Discharge

Y-split trolley enables simultaneous dual-filler supply.
4–6 min

Supermarket-supply contracts demand batch-to-batch colour and texture consistency. The EP-JB-1200 produces a documented, repeatable vacuum-mix cycle that quality auditors can verify against the factory acceptance test record.

Large-volume luncheon meat lines require consistent emulsion texture at 800–1,000 kg per batch. The EP-JB-1200 handles dense, viscous emulsions used in canned-meat applications without speed drop or thermal stress on the drive train.

Facilities supplying branded or private-label meat to QSR chains need mixing equipment capable of handling multiple 24-hour production runs without unplanned downtime. The reinforced bearing specification and acceptance-tested drive train support this demand profile.

The EP-JB-1200 documented all-SUS304 construction and absence of copper or brass in food-contact zones supports halal certification audit requirements at industrial scale in markets including Nigeria, Saudi Arabia and Indonesia.

EP-ZKG-6500 Vacuum Filling Machine (× 2)

One EP-JB-1200 batch can supply two EP-ZKG-6500 fillers simultaneously via split-discharge, doubling filling-line utilisation without adding a second mixer.

EP-YS-231 Brine Injection Machine (231-Needle)

The 231-needle configuration of the EP-YS-231 pre-treats large meat blocks at the throughput rate required to keep the EP-JB-1200 continuously loaded across a three-shift production day.

EP-YZG-1200 Sausage Linking & Hanging Line

Running at 1,200 portions per minute, the EP-YZG-1200 matches the batch throughput generated by the EP-JB-1200 and two EP-ZKG-6500 fillers operating in parallel, completing the industrial-scale production cell.

POLAND — Industrial Pork Sausage Group, Poznan Region

Application: Private-label pork frankfurter and smoked sausage for three national retail customers, three-shift operation, target 7,000 kg daily output.

Problem Solved: Two 650-litre mixers created a scheduling conflict — when one machine was in cleaning cycle, the second could not supply both fillers simultaneously, causing periodic idle time that reduced daily output by 12–15 %.

Outcome: A single EP-JB-1200 replaced both 650-litre machines and supplies two fillers from a split-discharge arrangement. Floor space freed by removing the second mixer was used to add a third filling line. Daily output increased from 6,200 kg to 8,400 kg on the same staffing level.

“We replaced two machines with one and gained a third filler position in the space that freed up.” — Operations Director

★★★★★

SAUDI ARABIA — Halal Beef and Lamb Facility, Riyadh

Application: Halal certified beef merguez, lamb kofta and chicken shawarma mix — five SKUs, continuous three-shift operation during Ramadan peak period.

Problem Solved: Previous imported mixers had brass discharge-valve components creating non-conformances under a new third-party halal auditor, risking supply disruption to a major retail customer.

Outcome: The EP-JB-1200 arrived with full SUS304 material certificates for all food-contact components. The halal audit passed without non-conformances. The machine delivered the required weekly output during the Ramadan peak running three shifts.

“This was a critical situation and Ever Power delivered on time and to specification. The material documentation was exactly what our auditor required.” — Supply Chain Manager

★★★★★

BRAZIL — Luncheon Meat Manufacturer, Paraná State

Application: Canned luncheon meat and canned Vienna sausage — continuous production for domestic retail and export.

Problem Solved: Canned meat emulsions at 30–35 % fat content caused the previous 800-litre atmospheric mixer to trip its thermal overload protection repeatedly in the first 90 seconds of each batch, adding 8–12 minutes of unplanned downtime per batch.

Outcome: The twin 7.5 kW motors provided sufficient torque to start consistently under full high-fat load without thermal trips. Zero motor overload events were recorded in the first 1,000 operating hours. Batch throughput stabilised at 2.5 batches per shift, matching downstream retort capacity for the first time.

“No more manual restarts. The machine starts every time, on every batch, regardless of how cold the meat is from the chillers.” — Maintenance Supervisor

★★★★☆